土工基础 ›› 2026, Vol. 40 ›› Issue (4): 761-764.

• 测试技术 • 上一篇    

盾构弃土再生制备高性能同步注浆材料的试验研究

刘尚伦1,皇甫深洲1,丁 盼2   

  1. (1.中铁电气化局集团有限公司,北京 100070;2.浙江理工大学,杭州 310018)
  • 收稿日期:2026-01-05 修回日期:2026-03-10 出版日期:2026-08-30 发布日期:2026-08-26
  • 作者简介:刘尚伦(1988-),男,工程师,研究方向为盾构隧道施工。
  • 基金资助:
    浙江省生态环境行业领域科技计划资助项目(2026HJB1002)

Experimental Study on the Preparation of High-Performance Synchronous Grouting Materials from Shield Excavation Waste

LIU Shanglun1, HUANGPU Shenzhou1, DING Pan2   

  1. (1.China Railway Electrification Engineering Group Co. Ltd., Beijing 100070;
    2.Zhejiang Science and Technology University, Hangzhou 310018)
  • Received:2026-01-05 Revised:2026-03-10 Online:2026-08-30 Published:2026-08-26

摘要: 以台州市域铁路S2线土压平衡盾构隧道工程弃土处置为背景,利用矿渣、粉煤灰和水泥为主配制低碳复合固化材料,将盾构废弃渣土改性制备成同步注浆材料再利用。通过室内试验研究了制备的注浆材料的流动性、无侧限抗压强度(UCS)和微观形貌。研究结果表明:①经固化改性处理的盾构弃土可以替代盾构同步注浆材料,最优配比下同步注浆浆液6 min流动度达到200 mm,30 min流动度达到160 mm,2 h泌水率为1.4%,28 d结石率为98.7%,28 d抗压强度为2.53 MPa;②微观测试结果揭示了固化机理:碱激发与水化反应协同生成CSH凝胶与钙矾石,起到胶结和孔隙填充作用。研究成果可为盾构弃土的无害化处置和再生利用提供依据。

关键词: 土压平衡盾构, 废弃渣土, 力学特性, 微观形貌, 同步注浆

Abstract: This study investigates the disposal and resource reutilization of muck generated from slurry shield tunneling on the Taizhou Metropolitan Railway S2 Line. A low-carbon composite solidification material, formulated primarily from slag, fly ash, and cement, was developed to modify shield-excavated waste soil for reuse as synchronous grouting material. Laboratory experiments were conducted to assess the fluidity, unconfined compressive strength (UCS), and microstructural characteristics of the grouting material produced using the proposed solidification system. The results demonstrate that the solidified and modified shield muck can effectively substitute conventional synchronous grouting materials. Under the optimal mix design, the slurry exhibits a 6 min fluidity of 200 mm, a 30 min fluidity of 160 mm, a 2 h bleeding rate of 1.4%, a 28 day stone formation rate of 98.7%, and a 28 day compressive strength of 2.53 MPa. Microstructural analyses further reveal that the solidification mechanism is governed by the synergistic effects of alkali activation and hydration reactions, which generate CSH gel and ettringite, providing both cementation and pore-filling functions.

Key words: Slurry Shield Tunneling, Waste Soils, Mechanical Properties, Microstructure, Synchronous Grouting

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